Diesel Protection from HYDAC: Safeguarding Your Fuel from Refinery t

Fuel Contamination: A Common Challenge

Diesel fuel contamination is a widespread issue that can occur at multiple points in the supply chain. From the refinery to the engine, diesel is exposed to various sources of pollution. These include water entering the system during storage, microbial growth inside tanks, and solid particles that can compromise fuel quality. If not addressed, these contaminants can lead to fuel degradation, clogged filters, and even complete engine failure. Contaminated diesel not only reduces engine efficiency but also accelerates wear and tear, increasing maintenance costs. Downtime caused by engine issues can disrupt operations and result in significant financial losses for businesses. Ensuring clean fuel is essential for maintaining performance, reducing repair expenses, and prolonging equipment life.

Where Does Fuel Get Contaminated?

**Solid Contamination** Solid particles in diesel can cause serious damage to engines by clogging injection nozzles, affecting combustion, and increasing component wear. Regular filtration helps remove these particles, improving engine efficiency and preventing costly downtime. **Water Contamination** Excess water in diesel can lead to power loss, increased wear, and corrosion throughout the fuel system. It also promotes microbial growth. Effective water separation is crucial to ensure reliable engine operation and extend the lifespan of components. **Diesel Bug (Microbial Contamination)** Microbial growth, often referred to as "diesel bug," can reduce system efficiency and increase maintenance needs. This issue typically arises from water ingress, forming a biofilm that affects fuel quality. HYDAC offers advanced solutions to prevent this and avoid expensive downtime.

Why Choose HYDAC?

Fuel contamination is a major concern for diesel engines, leading to higher maintenance costs, unplanned downtime, and potential engine failure. HYDAC’s Diesel Protection solutions are designed to keep your fuel clean from the refinery all the way to the engine. Whether you're in construction, agriculture, or industrial sectors, HYDAC provides reliable, long-term protection for your diesel-powered equipment. By integrating HYDAC’s advanced filtration and water separation technologies, businesses can extend equipment life, reduce operational costs, and optimize engine performance. Trust HYDAC to be your partner in safeguarding your fuel and ensuring efficient, dependable operations.

1 - Prevent Microbiological Growth

HYDAC Dieselmicron: Two-Stage Filtration for Clean Diesel The Dieselmicron® filter element offers consistent water separation and exceptional particle filtration through its two-stage design. The synthetic filter media ensures high contamination retention and effective coalescence, making it ideal for maintaining fuel purity. HYDAC Biomicron: Antimicrobial Solution Against Diesel Bug Biomicron® prevents microbial growth by interrupting cellular metabolism while offering particle filtration and water separation. Its two-stage structure ensures coalescence and hydrophobic water separation, providing comprehensive protection against diesel contamination.

2 - Pre-Filters and Water Separators with Biomicron and Dieselmicron Technology

HYDAC HDP High Tech This pre-filter ensures reliable fuel protection with an automatic drain system, eliminating the need for manual intervention. It safeguards pumps and components from water and contaminants, reducing the risk of malfunctions and breakdowns. HYDAC HDP Best Cost with Manual Dewatering A cost-effective option featuring a manual water drain, this system allows for easy integration of a hand pump, preventing pressure loss and simplifying installation. HYDAC HDP Best Cost with Electric Pump An innovative solution that integrates a pump into the filter, eliminating the need for manual pumping and improving engine start-up performance. HYDAC HDM Diesel Maincare Designed for high contamination retention and compact use, the HDM system effectively filters diesel and biofuel in main flow, achieving cleanliness levels even under challenging conditions.

3 - Avoid Costly Downtimes with Effective Dewatering

HYDAC LowViscosity Unit LVU-CD 10 Ideal for service operations, this portable unit removes solid and free water from up to 5,000 liters of diesel using two-stage bypass filtration. It features an adjustable transfer pump for flexible use. HYDAC LowViscosity Unit LVU-CD 40 Suitable for stationary use or as a transfer unit, this dewatering system prevents internal corrosion and protects tanks, motors, and supply lines. HYDAC LowViscosity Unit LVU-CD 600-8000 Designed for emergency generators and infrequently used systems, this unit provides independent fuel conditioning, ensuring critical systems remain protected.

4 - HYDAC Product Range for Optimal Cleanliness in One Pass

HYDAC Filtration Solutions LVH-F housings maintain ISO4406 standards, ensuring minimal wear and maximum efficiency. Optimicron® ON-DF elements provide high contamination retention and consistent filtration. HYDAC Dewatering Solutions LVH-CD housings enable effective dewatering after filtration. Optimicron® ON-DC and ON-DS elements ensure low water content, preventing biological growth and contamination. HYDAC All-in-One Diesel Conditioning Integrated systems offer both filtration and water removal in one pass, saving time and protecting against wear, performance loss, and corrosion.

5 - Fuel Monitoring Systems for Your Diesel Fuel

Monitoring fuel quality is essential for maintaining clean diesel throughout the entire process. HYDAC measuring devices track solid contamination and water saturation, providing real-time insights and actionable recommendations. This ensures transparency and better fuel management.

6 - HYDAC Product Range for Cleaner Diesel Across the Entire Process Chain

Portable Service Unit HYDAC FluidControl Unit FCU 1000 Ideal for service operations, this unit measures solid contamination, water saturation, and temperature, meeting DIN EN 590 and ASTM D975 standards. HYDAC ContaminationSensor Module CSM-E This compact module is designed for permanent integration into systems, offering online condition monitoring for optimal fuel cleanliness.

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