Qinhuangdao gas valve maintenance technology won the national award
Recently, the gas parallel maintenance valve oiling and maintenance technology developed by Qin Gas General Corporation has been honored with the Second National Safety Production Science and Technology Achievement Award by the State Administration of Work Safety and the State Administration of Coal Mine Safety. This innovative technology is at the forefront of the domestic gas industry, addressing long-standing challenges in valve maintenance and significantly enhancing the safety and reliability of gas pipeline operations.
It is well known that the gas parallel double gate valve plays a critical role in China's gas distribution network. As a key component for isolating gas supply, its performance directly impacts the safe operation of the entire system and affects the lives and property of millions of gas consumers. Traditionally, maintaining these valves required dismantling and overhauling them, which was labor-intensive and time-consuming. A single maintenance task often involved dozens of workers, took several hours, and cost an average of 7,200 yuan. Moreover, the process had to be carried out during gas shutdowns, causing inconvenience to end-users.
In May 2001, after years of research and experimentation, the technical team at Qin Gas General Corporation successfully developed a new oiling and maintenance method. This technology allows valves to be maintained without shutting down the gas supply or interrupting normal operations. With just 3 to 4 personnel, the process can be completed in over 20 minutes, making it simple, efficient, and highly effective. The average cost per maintenance dropped to just 408 yuan, drastically reducing labor, material, and financial costs.
Since its implementation in May 2001, the company has performed 193 valve maintenance tasks, saving over 1.2 million yuan. The technology has now been widely adopted across the province’s gas industry, bringing significant economic and social benefits. It not only improves operational efficiency but also enhances public safety, marking a major breakthrough in the field of gas pipeline maintenance.
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