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Synthetic Resin Tile/Roof Tile/Corrugated Sheet/Wave Tile/ Extrusion Line
Ideal for producing a wide range of classic shapes, such as Brazilian colonial style, Chinese bamboo style, and European big wave style, all tailored to meet customer demands. The bimetallic screw and barrel system is designed to handle high filler formulas (60-120 phr) efficiently.
Advantages:
♦ Co-extruder equipped with dehumidifying and drying systems can produce PMMA/ASA composite materials, ensuring superior performance and product quality;
♦ T-die with hanger style supports both single PVC melt and multi-layer compound materials, featuring polished and electroplated surfaces;
♦ Calibrator uses 18-22 couples of cast aluminum modules, ensuring accurate shape and size, with frozen cooling air enhancing the cooling effect;
♦ Guillotine cutter provides flat and chip-free cutting, while tracking cutters are suitable for thick and high filler products;
♦ Intelligent PLC control system with user-friendly interface makes operation simple and convenient.
Work Flow and Detailed Information:
Feeder
• To feed material into extruder;
Extruder
• World famous brand electrical components like Siemens, Schneider, ABB;
• High torque gearbox with NSK/SKF bearings;
• Siemens/WEG original motors with global after-sales support;
• Bimetallic screw and barrel;
• Intelligent PLC control system with user-friendly interface.
Co-extruder
• World famous brand electrical components like Siemens, Schneider, ABB;
• High torque gearbox with NSK/SKF bearings;
• Siemens/WEG original motors with global after-sales support;
• Intelligent PLC control system with user-friendly interface.
Flat Die and Feed Block
• Coat hanger type;
• 5CrNiMo steel and P20 material;
• Suitable for single and multi-layer applications with PMMA/ASA co-extrusion on top;
• Includes a support trolley.
Embossing Roller
• Speed controlled by frequency inverter;
• Compacting control via pneumatic;
• Provides pattern on the surface of the product.
Calibration Table
• Speed controlled by frequency inverter;
• Calibration typically uses 18-22 couples of cast aluminum modules, each composed of bush and mandrel, ensuring complete occlusion and accurate product dimensions;
• Cooling method combines air fan and frozen cooling air, significantly improving cooling efficiency;
• Independent operation panel for easy operation.
Cutting System
• Guillotine cutter ensures flat and chip-free cutting;
• Tracking cutter specifically designed for thick and high filler products;
• Intelligent PLC control system with user-friendly interface for easy operation.
Ridge Tile Calibrator
• Hydraulic drive;
• High-quality cast aluminum material;
• Double station heating oven included.
Stacker
• Made from stainless steel 304.
Main Elements Brands:
♦ Gear Reducer: SEW, FALK
♦ Bearing: SKF, FAG, NSK
♦ Air Cylinder: Festo, SMC, AirTac
♦ PLC Interface and Module: Siemens, Schneider, Beckhoff
♦ Frequency Inverter: ABB, Schneider, Siemens
♦ Servo Motor: Lenze, Delta
♦ Pressure Sensor: Dynisco, Gefran
♦ Low Voltage Component: Siemens, Schneider, Omron, LS
♦ Temperature Controller: Omron, RKC
♦ Solid State Relay: Crydom, Celduc
Technical Parameters:
Material
Width
Thickness
Extruder Model
Designed Output
ASA/PMMA+PVC
880/1040mm
1.8-3.0mm
ASS50/30+ACE80/156
350-400kg/h
ASA/PMMA+PVC
880/1040mm
1.8-3.0mm
ASS50/30+ACE92/188
500-550kg/h
Our Service:
In order to provide you with a specific proposal, please advise:
Contact ACEEXTECH:
Jiangsu ACEEXTECH Machinery Co., Ltd.
Tel:+86-512 58620105
Fax:+86-512 58620107Â Â
Mobile/HatsApp:Â +86 13962472339
Website:www.aceextech.com
Add:No.18 Yuefeng Road, Nanfeng Town, Zhangjiagang City, Jiangsu, China, 215600
Twin Screw Extruder ASA PMMA Coated PVC Composite Tile/Colonial Tile/Bamboo Tile/Synthetic Resin Tile/Roof Tile/Corrugated Sheet/Wave Tile/ Extrusion Line
Model NO.: ACE80/156-ACE92/188
Engagement System: Full Intermeshing
Screw Channel Structure: Deep Screw
Exhaust: Exhaust
Automation: Automatic
Computerized: Computerized
Cavity: Single Cavity
Extruder Gearbox: High Torque Vertical Type
Gearbox Bearing: NSK, SKF
Motor Brand: Weg, Siemens
Extruder Model: Ace80/156-Ace92/188
Extrusion Speed: 1.0-2.0m/Min
Barrel & Screw: Bimetallic Barrel & Screw
Controller: Siemens PLC
Extrusion Mode: Co-Extrusion
Trademark: ACEEXTECH
Transport Package: Wood Pallet and Film Covered
Specification: 880mm PVC ASA colonial tile extrusion line
Origin: China
HS Code: 8477800000
Twin Screw Extruder ASA PMMA Coated PVC Composite Tile/Colonial Tile/Bamboo Tile/
♦ Specified screw design ensures better material plasticizing and mixing effects, ideal for high filler formulas with bimetallic screws and barrels that guarantee perfect results;
♦ Motor: Siemens, WEG, SEW
Ability to provide customized plastic extrusion solutions;
Turn-key solution includes plant layout and design, formula development, and production support;
Comprehensive sales system covering pre-sales, sales, and after-sales services;
Professional sales team with local language speaking ability for English, Portuguese, Spanish, Turkish, and Russian markets;
Commissioning and installation service at the customer's plant along with free training for client laborers.
Basic drawing of the final product request;
Required output capacity;