Double Disc Plastic Recycling System with Low Energy Consumption

Double Disc Plastic Recycling System with Low Energy Consumption
 
A.Application:
  • Ideal for non-printed films, edge trim, cutting waste, rolls and loose leftover film
  • Various feeding possibilities
  • Perfect pre-homogenization of feed material thanks to cutting, mixing, heating, drying, compacting and buffering in a single step.
  • Recycling without quality loss (brief heating, no oxidation)
  • Low energy consumption

B.Economic benefits
  • High-quality end product allows very high recyclate content when material is returned to the production cycle
  • PURUI plastic recycling machine reduces energy consumption by up to 12% as well as production costs and CO2 emissions as a result.
  • Very low operating costs through extremely low specific energy and maintenance costs
  • Reliable & high output
C. Machine photos of Double Disc Plastic Recycling System with Low Energy Consumption:
Main extruder:
Double Disc Plastic Recycling System with Low Energy Consumption
Double Disc Plastic Recycling System with Low Energy Consumption

Two ways feeder: With Roll in-feed Unit & belt convey
Double Disc Plastic Recycling System with Low Energy Consumption

Horizontal die face hot cutting system
Double Disc Plastic Recycling System with Low Energy Consumption

Centrifugal dryer & Silo Storage(in order to reduce the noise, we wrapped the sound-proof cotton on the cyclone and silo)
Double Disc Plastic Recycling System with Low Energy Consumption

D.Specifications of Double Disc Plastic Recycling System with Low Energy Consumption
Model ML85 ML100 ML130 ML160 ML180
Output PP 120KG 250KG 400KG 600KG 800KG
HDPE 150KG 300KG 500KG 700KG 1000KG
LDPE 180KG 400KG 600KG 800KG 1200KG
Machine weight 4000KG 6000KG 8000KG 12000KG 15000KG
Total power 140KW 215KW 325KW 420KW 590KW
 
Compactor/agglomerator 		Compactor diameter φ800mm φ1000mm φ1200mm φ1300mm φ1500mm
Blade(rotary/stable) 6/5 6/12 9/12 9/13 12/15
Motor  37KW 55KW 90KW 110KW 160KW
Extruder  Type  The degassing zone is designed by properties of different material
Screw diameter φ85mm φ100mm φ130mm φ160mm φ180mm
L/D 33/1 33/1 33/1 30/1 30/1
Screw rotary speed(RPM) 0-120 0-120 0-120 0-120 0-120
Barrel heating power 24KW 35KW 54KW 75KW 120KW
Barrel cooling method BY AIR BY AIR BY AIR BY AIR BY AIR
Temperature control zone 0.3KWx4 0.3KWx5 0.5KWx5 0.5KWx5 0.5KWx6
Motor power 55KW 90KW 132KW 185KW 250KW
Screen changer Type  Two position plate hydraulic screen changer (without stopping machine and will not influence the final output)
Heating 7KW 10KW 16KW 20KW 30KW
Temperature control zone 1 1 1 1 1
Oil pump 1.5KW 2.2KW 3KW 3KW 3KW
 
 
Die & cutting system 		 Die mode Round shape die plate
Heating power of die 5KW 6KW 10KW 10KW 10KW
Cutting method Die face cutting system
Cutting motor power 1.5KW 1.5KW 2.2KW 2.2KW 2.2KW
Temperature control zone 1 1 1 1 1
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